Handloads: An Economical .410-Bore Recipe

by
posted on May 14, 2024
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
.410 2½" shotshell

If ever handloading shotshells can pay off, it’s in the loading of .410 bore. Prices of factory .410 2½" shotshells are about double that of factory 12-ga. shells, despite the fact .410s contain only half the shot and powder. I feel like I’ve saved some serious money each time I use my MEC 600 Jr. Mark V press to load .410 shells. Before pulling the handle, however, consider what a final load should entail. There are both 2½" and 3" versions of the .410 bore, and lots of old shotguns—like the Henry lever-action used to shoot this recipe—are chambered only for the shorter shell, with shot weight limited to 1/2 oz. The longer shells can fire up to 3/4 oz. of shot. Shot columns in both shells are long and narrow.

.410-Bore RecipeTo leave enough room for an adequate amount of shot, wads like the recipe’s Winchester WAA41HS have no cushioning legs, and its shot cup’s protective petals are thin. All this leads to poor patterns, as the pellets deform as they travel down the bore. After shooting five .410-bore guns over the years, I’ve concluded that lead shot larger than No. 6 is a poor choice; the .410 performs just right shooting No. 7½ or 8 shot.

The Henry’s full choke printed 84 percent of the recipe’s load of No. 8 shot in a 20" circle at 25 yards. Effective pattern diameter was about 15", which contained an average of 61 percent of the load’s shot. That concentration of pellets would work fine for clay targets and birds a step or two past 25 yards. Propellants for the .410 are pretty much limited to Hodgdon Lil’ Gun and W296 and Alliant’s 2400, Power Pro 300-MP and 410. They are all capable of firing 1/2 oz. of shot about 1,200 f.p.s. The recipe’s load of 12.0 grains of 410 propelled the 1/2-oz. payload at an average velocity of 1,249 f.p.s. from the Henry’s 24" barrel.

Comparing component costs of handloaded 1-oz. 12-ga. shells to 1/2-oz. .410-bore shells, outlay for the .410s is about half that of the 12s. That adds up to plenty of thrifty shooting with the otherwise-expensive-to-shoot .410 bore.

Latest

Armasight Operator thermal riflescope
Armasight Operator thermal riflescope

New for 2026: Armasight Pro Series Thermal Platform

Armasight launches a professional-grade thermal-imaging platform designed to perform.

KelTec Launches KelTec Direct

KelTec begins its 35th anniversary celebration by launching KelTec Direct.

New for 2026: CVA Scout XP and XP-SB Rifles and XP Pistol

CVA expands its Scout line to include two single-shot rifles and a single-shot pistol.

Preview: Winchester After Hunt Dog Bed

Named after John Olin’s famed hunting dog, the King Buck product line exists within the larger Winchester Pet brand to showcase the company’s most deluxe offerings, and the After Hunt Dog Bed is a prime example of the line’s quality.

Review: CZ USA P10 Ported

CZ expanded its popular line of P10 handguns with a specially configured model that features integral barrel ports just behind the muzzle to aid in recoil management.

Keeping The Wilderness Quiet: Bergara's BTi30 Suppressor

Bergara joined the growing crowd of suppressor manufacturers in 2026 with its BTi30 design.

Interests



Get the best of American Rifleman delivered to your inbox.