Tips & Techniques: Determining Headspace Movement When Resizing Brass

by
posted on September 24, 2019
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
brass-resizing.jpg

One of the tasks we accomplish when resizing a cartridge case during reloading is moving the shoulder back so the cartridge can headspace properly in the chamber. The problem is that few handloaders are able to quantify just how far they are “bumping” the shoulder. Years ago, I was taught to adjust the die until the rifle’s bolt would just close on a resized case—a technique that works but it isn’t necessarily repeatable. Excessive resizing can shorten case life and reduce accuracy. The solution is to use a gauge such as Hornady’s Lock-N-Load Headspace Comparator to determine the precise amount of movement. This set includes five bushings that accommodate a variety of cartridges. The bushings are used in conjunction with a caliper and Hornady’s Anvil Base, which secures the bushing to the caliper.   

A fired case is placed into the jaws of the caliper, and the bushing intersects with the case at the datum line, the position at which headspace occurs. Take a measurement and write it down or, with a digital caliper, zero-out the readout. Adjust the sizing die until it just touches the shellholder with the press’ ram at its topmost position, then back the die off one-quarter turn. Lube and resize the case. Re-measure the case and subtract the second measurement from the first. The figure that remains is the amount of headspace change that has occurred on the case. John Whidden, a six-time national champion long-range shooter and custom reloading die maker, (who includes a similar gauge with each of his sizing dies) recommends 0.001" to 0.002" of headspace on bolt-action rifles and 0.004" to 0.005" for repeaters. This quantifiable and repeatable technique ensures minimal brass stretching, increases case life and often increases accuracy.  

Additional Reading:
Tips & Techniques: Cast Bullet Fit in Revolvers
Tips & Techniques: Stock Drag
Tips & Techniques: Stay in the Scope
Tips & Techniques: When Adjusting Sights, Remember "FORS"
Tips & Techniques: "Take Out The Slack" To Keep Accessories In Place
Tips & Techniques: Rotate-To-Fire In Close Encounters

Latest

4 MAT 49 Viet Minh The French National Forces Paratroopers
4 MAT 49 Viet Minh The French National Forces Paratroopers

The MAT-49: France's Mid-20th Century SMG

After World War II, the French military was left with a hodgepodge of leftover submachine guns. After several years, the army consolidated on a standard service rifle, the MAS-49, and a standard submachine gun: the MAT-49.

New for 2026: Pedersoli 1805 Baker Rifle

Pedersoli now offers an authentically styled 1805 Baker Rifle for collectors, re-enactors and enthusiasts.

Gun of the Week: Benelli M4 EXT Tactical Shotgun

Benelli's semi-automatic workhorse shotgun continues to evolve and improve.

The Armed Citizen® Feb. 6, 2026

Read today's "The Armed Citizen" entry for real stories of law-abiding citizens, past and present, who used their firearms to save lives.

New for 2026: Tool Collections from Real Avid

Real Avid just released some new tool collections to help with cleaning, optics mounting and other firearm-related chores.

Review: Bersa M2XI Pistol

The M2XI represents a new area for Argentinian firearm manufacturer Bersa, and this budget 2011 shoots above its price point.

Interests



Get the best of American Rifleman delivered to your inbox.