Tips & Techniques: Determining Headspace Movement When Resizing Brass

by
posted on September 24, 2019
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
brass-resizing.jpg

One of the tasks we accomplish when resizing a cartridge case during reloading is moving the shoulder back so the cartridge can headspace properly in the chamber. The problem is that few handloaders are able to quantify just how far they are “bumping” the shoulder. Years ago, I was taught to adjust the die until the rifle’s bolt would just close on a resized case—a technique that works but it isn’t necessarily repeatable. Excessive resizing can shorten case life and reduce accuracy. The solution is to use a gauge such as Hornady’s Lock-N-Load Headspace Comparator to determine the precise amount of movement. This set includes five bushings that accommodate a variety of cartridges. The bushings are used in conjunction with a caliper and Hornady’s Anvil Base, which secures the bushing to the caliper.   

A fired case is placed into the jaws of the caliper, and the bushing intersects with the case at the datum line, the position at which headspace occurs. Take a measurement and write it down or, with a digital caliper, zero-out the readout. Adjust the sizing die until it just touches the shellholder with the press’ ram at its topmost position, then back the die off one-quarter turn. Lube and resize the case. Re-measure the case and subtract the second measurement from the first. The figure that remains is the amount of headspace change that has occurred on the case. John Whidden, a six-time national champion long-range shooter and custom reloading die maker, (who includes a similar gauge with each of his sizing dies) recommends 0.001" to 0.002" of headspace on bolt-action rifles and 0.004" to 0.005" for repeaters. This quantifiable and repeatable technique ensures minimal brass stretching, increases case life and often increases accuracy.  

Additional Reading:
Tips & Techniques: Cast Bullet Fit in Revolvers
Tips & Techniques: Stock Drag
Tips & Techniques: Stay in the Scope
Tips & Techniques: When Adjusting Sights, Remember "FORS"
Tips & Techniques: "Take Out The Slack" To Keep Accessories In Place
Tips & Techniques: Rotate-To-Fire In Close Encounters

Latest

More Suppressors 2
More Suppressors 2

NFA Wait Times Continue to Drop

In early 2021, it took the ATF about 280 days to process a Form 4 NFA transfer. In August 2026, using the recently implemented eForms system, that wait time had dropped to only nine days.

Pelican Air Carry-on Case Review

An industry staple just made air travel more convenient.

The ROSE Program by SIG Sauer: Empowering Women in Shooting Sports Across the Nation

The ROSE Program is a shooting program created specifically for women. It aims to create a community of women in shooting that can learn about shooting and self-defense.

I Have This Old Gun: French MAS-49

Despite being early adopters of several semi-automatic rifles for military use, the French army took several decades to work out a standardized semi-automatic rifle for general service use. The rifle that finally came to being was the MAS-49.

Polite Society Industries Launches with Complete Suppressor Line

"An armed society is a polite society," goes the famous quote, which is also the inspiration behind Polite Society Industries, a new suppressor manufacturer that now has a complete line available to consumers.

NRA-ILA Names Smith & Wesson Official Partner of the 2026 NRA Gun Bus Battleground Tour

Iconic American firearms maker Smith & Wesson will join NRA-ILA on the road as nation's leading firearm group turns out voters ahead of the 2026 midterm.

Interests



Get the best of American Rifleman delivered to your inbox.