Super Hero Batteries: Can They Fly?

by
posted on May 13, 2014
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
gsagi2015_fs.jpg (2)

We have all heard the warnings of spontaneous CR-123 battery combustion, but where can you find a reliable source that actually confirms it happens? The FAA keeps track of battery incidents—most related to cargo—although the passenger and crew experiences provide some valuable lessons for today’s shooter.

Thankfully, it has been quiet for a while. The problem occurred on Aug. 28, 2010, when a FedEx crewmember had the CR-123s installed in his flashlight suffer a thermal runaway that set his bag on fire while waiting for his flight. The report doesn’t list a cause, but rough handling or counterfeit batteries seem most likely as you read on.

Sometimes when I get into a hurry, I toss CR-123s in my range bag. On May 6, 2010, at the Seattle-Tacoma airport, a pair came into contact inside a checked bag, an airline employee heard the pop, saw the sparks, witnessed the flames, police arrived, the terminal was evacuated, the owner is probably on a “no fly” list somewhere and I’ll never forget my SureFire SC1 again.

A CR-123-powered flashlight used by a flight-crew member to inspect the aircraft dimmed unexplainably on March 18, 2008. He turned it off and put it away. The crew reported hearing sounds like “gunshots” as the tailcap “became projectile,” according to the FAA. One person suffered burns to the hands and fingers while moving the flashlight.

On Valentine’s Day, 2008, flashlight batteries caught fire in an overhead compartment as an International flight was boarding. The FAA report doesn’t confirm the culprit cells were CR-123s, but it does specify a small flashlight.

A flight from Buenos Aires to Miami on March 19, 2007, got particularly exciting when someone in business class dropped a CR-123 from his digital camera. It landed on the seat, arced into the metal frame, set off sparks, smoke and launched a battery fragment into a passenger when it shattered/exploded. The plane arrived safely with four damaged seats and seven members of the flight crew suffering from smoke inhalation.

On December 14, 2006, a counterfeit CR-123 caught fire after a crewmember had dropped the flashlight from a height of 6 inches. The most dangerous April fool’s joke of 2004 was on a flight attendant who just purchased an inexpensive flashlight overseas. A passenger borrowed and dropped it. It then overheated, began smoking and it took oven mitts to move it to the galley where it was probably used to heat coffee.

In all honestly, the report linked above indicates laptop, MP3 player, tablet, cell phone, breathing device and even C-cell batteries cause more problems with air travel. But, it’s amazing how dangerous counterfeit CR-123 batteries can be. SureFire has issued a warning that includes a pretty good explanation of the dangers. The firearm industry isn’t the only one affected. Canon has a pretty good collection of counterfeit vs. genuine camera product photos (in a quiz) and tips that apply pretty much anytime you’re considering a purchase of electronics gear. Nikon’s photos of counterfeits also demonstrate how shoddy graphics/lettering is usually a good tipoff you’re about to be ripped on in that purchase.

The TSA requirement that I separate and insulate my spare camera and flash batteries seems more reasonable after reading the report-and something we should all consider, even when heading to the range.

Latest

Smith Wesson Academy Artv 1
Smith Wesson Academy Artv 1

The Smith & Wesson Academy Reopens

One of the latest expansions at S&W's new Maryville facility is the addition of an entirely new training ground, the new home of the legendary Smith & Wesson Academy.

New for 2026: EAA Balikli BLK Bolt-Action Rifles

This year, EAA Corp. expanded its catalog with a new hunting rifle, the Balikli BLK bolt-action, which has high-end features for its price, as well as compatibility with broad aftermarket.

HOUSTON 2026 | The 155th NRA Annual Meetings & Exhibits

Exuberance was the defining spirit of the 2026 NRA Annual Meetings. More than 73,000 attendees packed the George R. Brown Convention Center in Houston to celebrate 250 years of America, concurrent with 155 years of their NRA.

A Landmark Post-Bruen Alignment of the 2nd and 4th Amendments in Maryland

On June 4, 2026, the Appellate Court of Maryland ruled that law enforcement cannot stop and search a person merely because they see a gun—or the outline of one printing from a concealed holster.

Shotshell Basics: Understanding Payloads, Pressures & Performance

A shotgun can be supremely versatile, depending on how it’s loaded. Understanding how shotshells work is difficult, but crucial.

Rock River Arms Celebrates 30 Years in Business

While the company's beginnings go back to 1994, the Rock River Arms story officially started in 1996, meaning that it is celebrating 30 years in business in 2026.

Interests



Get the best of American Rifleman delivered to your inbox.