Rifleman Q&A: Reloading Issues With Expander Plug

posted on December 10, 2021
** When you buy products through the links on our site, we may earn a commission that supports NRA's mission to protect, preserve and defend the Second Amendment. **
Qamain 1

Q. I am attempting to neck up the Winchester Super Short Magnum from .243 to .262 (6.5 mm). The cartridge is first outside neck-turned to a wall thickness of 0.012". Following some forming operations, the brass is placed in a full-length sizing die. When the 0.262" expander plug is driven down, one of two things happens: The expander plug is driven back up into the neck of the full-length sizing die or, the expander plug collapses the case neck. How can I get the case necks to expand to 0.262"?


A. The difference in diameter you are attempting to expand is not significant, and should not be offering you this much difficulty. I suspect that the problem narrows down to two possibilities—the brass is soft and/or there is not sufficient taper to your expander ball. I would bet on the latter.

Many expanders are fabricated with no taper on the bottom, the assumption being that none is necessary as they only have to pass through a fired case. You need to obtain a plug intended for neck expansion, or modify your existing one by grinding a generous taper on it. I would also recommend that you lube the inside of the neck prior to attempting any expansion. Powered graphite or mica both work well for this purpose and don’t introduce any contaminants into the powder space.


This “Questions & Answers” was featured in the January 2005 issue of American Rifleman. At time of publication, "Questions & Answers" was compiled by Staff, Ballistics Editor William C. Davis, Jr., and Contributing Editors: David Andrews, Hugh C. Birnbaum, Bruce N. Canfield, O. Reid Coffield, Charles Q. Cutshaw, Charles M. Fagg, Angus Laidlaw, Evan P. Marshall, Charles E. Petty, Robert B. Pomeranz, O.D., Jon R. Sundra, Jim Supica, A.W.F. Taylerson, John M. Taylor and John Treakle.

To subscribe to the magazine, visit NRA membership page here and select American Rifleman as your member magazine.

Latest

Sierra’s MatchKing X
Sierra’s MatchKing X

Hunting with a Legend: Sierra’s MatchKing X Bullet

Sierra’s MatchKing is a highly respected target bullet, but for the new trend of long-range hunting, the design needed to offer improved terminal performance. Enter the MatchKing X.

The Armed Citizen® Oct. 19, 2026

Read today's "The Armed Citizen" entry for real stories of law-abiding citizens, past and present, who used their firearms to save lives.

Review: Stoeger STR-9 Thinline

The new Stoeger carry gun loses nothing—except some weight and girth. This is the Stoeger STR-9 Thinline.

5 Great Products for Your Next Hunt

These five products will help boost your chances at success in the field.

Small Calibers for Self-Defense: Addressing Common Myths & Criticisms

For decades, small cartridges like the .22 Long Rifle were derided as incapable rounds for defensive use and were even considered dangerous for the user by some. Today, those critiques deserve a second look.

New for 2026: HUXWRX Flow 9k PCC & Flow 9 M Suppressors

Continuing the legacy it first established as Operator Suppressor Systems, HUXWRX is still introducing new and mission-specific flow-through suppressors, with its latest products being the FLOW 9 M and FLOW 9k PCC.

Interests



Get the best of American Rifleman delivered to your inbox.