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AR Operating Systems: Gas Impingement vs. Piston

AR Operating Systems: Gas Impingement vs. Piston

Can the gas-piston AR system overtake the longest serving military rifle, or will the gas impingement system soldier on?

By Cameron Hopkins

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Gun owners have strong opinions when it comes to Eugene Stoner’s AR design. There are those who decry the path of the “new and improved” gas piston guns as mechanically unsound and inherently flawed. On the opposite side are those who deride the traditional AR operating system as a poor design, self-fouling and jam-prone. Standing in the middle of the fork is everyone else, the undecided, trying to determine which way to turn.

The first and most important reference mark is the fact that the Stoner-designed AR with a direct gas impingement system is by far the longest serving military service rifle in U.S. history, but its reign has not gone unchallenged.

In 1986, the Army mounted the Advanced Combat Rifle (ACR) project to look into replacing the AR. Heckler & Koch proposed a caseless ammo gun while Colt, McDonnell Douglas, Steyr and AAI Corporation came up with a variety of candidates that didn’t meet the Army’s needs. The government spent $300 million on the ACR program without a useable replacement.

Picking up the pieces of the ACR program was the Objective Individual Combat Weapon program (OICW) which led to HK’s XM8. The XM8 included a 20 mm grenade firing module along with a 5.56 NATO HK G36 variant as its kinetic component. The OICW XM8 was all kinds of cool to look at it, but it was plagued with cost, weight and functionality problems and resulted in another goose egg for the U.S. military, as did the XM8 as a stand alone platform.

The most recent military rifle program was the SCAR (Special Operations Combat Assault Rifle) run by the Special Operations Command (USSOCOM). SCAR’s scope was far less ambitious than either the ACR or OICW programs, which were “Big Army” projects to replace the M16. The SCAR program was limited to fielding a rifle for Special Operations forces, which have a separate budget. The winner of the SCAR program was FN Herstal, the legendary Belgian manufacturer that produced so many of John Browning’s designs.

And yet, in spite of these highly publicized attempts to replace the AR, none have completely succeeded. Either the entire small arms industry is incapable of bettering the AR, or the Army imposed such requirements that none could meet them. It’s probably a combination of the two, but the fact remains that the basic AR designed by Eugene Stoner in the 1950s continues to soldier on.

Operating Systems
The AR is a self-loading rifle that performs a basic set of functions without manual assistance from the operator. After the trigger is pressed, the gun must fire a cartridge, extract the fired case, eject it, pick up a fresh cartridge and transfer it from the magazine into the chamber, lock the breech and cock the hammer (or striker) to return the rifle to battery—a round in the chamber, ready to fire with another press of the trigger.

It’s really a straightforward mechanical operation. The best and brightest firearms designers have achieved it for the past 120 years with a variety of ingenious solutions.

Two of those solutions are the direct gas impingement system and the short stroke gas piston system. Eugene Stoner utilized the impingement system in the AR. It works by bleeding propellant gases through a port at the end of the barrel and channeling the gases back through a tube to directly strike, or impinge, a bolt carrier, thereby pushing it rearward to extract and eject the fired case and, as it’s propelled forward by a spring, to strip a fresh round and push it into the barrel’s chamber.

A short stroke gas piston system is what Mikhail Kalashnikov used on his AK-47. The piston system also relies on propellant gases that are bled through a small hole in the barrel, but instead of the gases traveling through a tube to impact a bolt carrier, the gases are contained in a cylinder in which there is a piston, like in a car. The gases push the piston, which in turn is connected by a rod to a bolt carrier that moves rearward to extract and eject the fired case and, moving forward from spring pressure, strip a fresh round from a magazine, chamber it and lock into battery.

What’s causing a fork in the AR road right now is that a number of manufacturers have decided to modify the Stoner design to operate with a piston system instead of an impingement system. The question before the house is: Do we need to fix the AR with a new operating system and, if so, do the new piston systems achieve that remedy?

 

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Comments

  • Clay collier

    5/12/2013 8:14:23 PM

    I wish i could get my hands on an AR15 that shoots like my HK 91! WHATS THE CLOSEST THING OUT THERE? [(] I do love piston operated firearms, they seem to be great shooting as well [)] ..

  • Veteran Ro

    5/7/2013 8:49:11 AM

    Agree to comments when using the Piston system in a Combat environment [(]Micah[)] - you get a little extra 'comfort room' for cleaning and fouling. I was in the Gulf, and some other places that challenged my Weapon.....and I was a SAW Gunner....so I too felt it was better and more reliable. I made sure to clean my Weapons [(]m4, SAW M249[)]. In a Civilian Environment, Hunting, Home Security, or LEO - the Gas Impingement is just fine. Never had one problem if she is kept clean and lubed.

  • Daniel

    4/7/2013 11:13:20 PM

    Under extreme combat situations, gas piston rifles have proven themselfs. Look beyond the ak, look at the FN, its legendary.

  • Micah Covington

    1/15/2013 2:06:22 PM

    One thing people seem not to realize about military rifle testing trials, is that the makers of m16/m4 rifles pay a lot of money to make sure their designs are used. There are many rifles with better designs than m16/m4s. I carried a m16 in Iraq and was a unit armorer. The M8 was a much better weapon. M249's and M240B are both piston driven. I was a 240B gunner in Iraq. No failures to fire, ever. Granted, if you clean your M16/M4 it will work almost as well, but the piston system gives you a little more leeway in how clean your weapon is. Keep in mind that this was desert fighting. Fine sand in the summer and mud in the winter. Even if you didn't fire your weapon on a mission, it was still dirty when you came back.

  • Dwight Pilkilton

    11/10/2012 10:44:55 PM

    Mikhail Kalashnikov did noting original, he copied Carbine Williams design, he also copied the safety...take a look at a Model 8 Remington and look closely at the safety.

  • sp101man

    10/23/2012 7:04:07 PM

    Mike, both Ransom and Panzer SS are correct. The HK91 does not rely on propellant gases in any way. It is unaffected by burn rate, power of the load, or residue. It uses a delayed roller block action.

  • Ransom

    10/7/2012 12:04:15 AM

    Mike, The HK91 uses a roller bolt delay NOT a gas system. Not sure what rifle you are looking at but both of mine lack a gas system. BTW, 100% reliable.

  • Mike

    9/27/2012 3:57:30 PM

    Uh, PanzerSS, the HK91 most certainly does have a gas tube and a piston. The piston is attached directly to the bolt through an operating rod which rides in the gas tube that sits on top of the barrel. What, exactly, do you think causes that rifle to function?

  • PanzerSS

    9/16/2012 11:01:14 PM

    Get a HK91 and you don't have worry about either. No gas tube or gas piston there.

  • Jay

    9/27/2011 4:04:00 PM

    AKs do not use a short stroke gas piston they use a long stroke gas piston. The SKS and SVD however uses short stroke systems.